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What is an FD120 Fire Door?
An FD120 fire door is a heavy duty fire resistant steel door set or fire shutter designed to provide a minimum of 120 minutes (2 hours) of certified fire protection when tested under controlled conditions. The โFDโ denotes Fire Door, and โ120โ refers to the duration, in minutes, that the door can resist fire.
FD120 steel fire doors are typically tested to BS EN 1634-1, confirming performance in terms of:
- Integrity (E) โ preventing flames and hot gases from penetrating
- Insulation (EI) โ limiting heat transfer to the non-fire side (where specified)
These doors are generally specified in higher-risk environments where extended compartmentation is required, such as:
- Industrial facilities
- Power plants and infrastructure sites
- High-risk plant rooms
- Large commercial developments
- Compartment walls separating critical areas
An FD120 steel fire door must be supplied as a complete certified door set, including the steel leaf, frame, intumescent seals, fire-rated hinges, latch/lock, door closer, and any glazing or louvre systems included within the test evidence.
When correctly specified and installed in accordance with its certification, an FD120 steel fire door provides robust, long duration fire compartmentation to support the buildingโs fire strategy and regulatory compliance.
FD120 Fire Door Information and Buying Guide
Types of FD120 Fire Doors
Types of FD120 Fire Doors
FD120 fire doors provide 120 minutes of certified fire resistance and are available in several configurations depending on application, security needs, and ventilation requirements. All variants must be supplied as complete door sets tested to BS EN 1634-1.
FD120 Steel Personnel Doors
Designed for everyday access within commercial and industrial buildings.
Common applications include:
- Internal corridors
- Service rooms
- Plant access points
- Back-of-house areas
They provide certified 120-minute fire resistance combined with durable steel construction for high-traffic environments.
FD120 Steel Fire Exit Doors
These doors combine 120-minute fire resistance with compliant emergency escape hardware.
Typically fitted with:
- Panic bars (BS EN 1125)
- Emergency push pads (BS EN 179)
Used on protected escape routes where fire compartmentation and safe egress are both required.
FD120 Security Rated Steel Fire Doors
Specified where both fire protection and enhanced resistance to forced entry are required.These doors may:
- Incorporate reinforced cores
- Feature upgraded locking systems
- Be tested to security standards (e.g. LPS 1175 and PAS24), where compatible with fire certification
Suitable for secure storage rooms, plant areas, and higher risk environments.
FD120 Louvred Steel Fire Doors
These doors incorporate certified fire rated louvre panels to allow controlled airflow while maintaining 120 minute fire resistance.
Commonly installed in:
- Boiler rooms
- Electrical intake rooms
- Mechanical plant areas
The louvre system must be part of the tested configuration to maintain the FD120 rating.
FD120 Glazed Steel Fire Doors (Optional Variant)
FD120 doors can also include fire rated glazing panels, improving visibility along corridors while maintaining certified fire performance.
Each type of FD120 steel fire door must be specified in line with the buildingโs fire strategy and installed according to the manufacturerโs certified detail to ensure the declared 30 minute fire resistance is achieved.
Design & Customisation
Design & Customisation
FD120 steel fire doors can be tailored to suit building layout, operational requirements, and architectural preferences, provided all elements remain within the scope of the certified test evidence to BS EN 1634-1.
Fire Performance Classification
- FD120 (120 minutes fire resistance)
- FD120S (120 minutes fire resistance with smoke seals)
Smoke seals can be integrated where cold smoke restriction is required as part of the fire strategy.
Door Configuration
- Single leaf doors (most common)
- Double leaf doors for wider openings
- Side panels or overpanels (where within certification scope)
Doors are manufactured to measure for precise opening sizes.
Glazing Options
FD120 steel doors can incorporate certified fire rated glazing, including:
- Vision panels (various shapes and sizes)
- Clear or obscured fire glass
- Integrity (E) or insulation (EI) glass classifications
All glazing must be installed using approved systems within the tested configuration.
Louver Panels
Certified fire rated louvre systems can be integrated to allow ventilation in plant and service rooms while maintaining FD120 performance.
Hardware and Ironmongery
Customisable hardware options include:
- Lever handles and locksets
- Panic bars (BS EN 1125)
- Emergency push pads (BS EN 179)
- Door closers
- Access control integration
- Multi point locking systems
All hardware must be fire rated and approved for use within the door set.
Security Enhancements
FD120 steel fire doors can be upgraded with:
- Reinforced steel construction
- Anti-drill and anti-tamper hardware
- Security ratings (e.g. LPS 1175 and PAS24), where compatible
This is suitable for higher risk internal areas.
Finish and Colour
- Polyester powder-coated finishes in a wide range of colours
- Frame and leaf colour matching
- Optional stainless steel finishes for hygiene-sensitive areas
Insulation Options
Insulated cores can be specified where improved acoustic or thermal performance is required.
Accessibility Features
- Low thresholds (where appropriate)
- Adjustable frames
- Compatibility with automatic door operators (subject to fire strategy)
All design and customisation choices must remain within the manufacturerโs certified configuration to ensure the FD120 fire rating is maintained and regulatory compliance is achieved.
Applications
Applications
FD120 fire doors are specified where 120 minutes of fire resistance is required to protect escape routes and maintain compartmentation within a building. Their steel construction makes them particularly suitable for commercial and industrial environments where durability is also important.
Commercial Buildings
Commonly installed in:
- Office corridors
- Internal compartment walls
- Service cupboards
- Storage rooms
They help slow fire spread and protect evacuation routes.
Industrial Units and Warehouses
Used for:
- Plant rooms
- Electrical intake rooms
- Internal access between production areas
Maintenance workshops
Steel construction provides impact resistance alongside fire protection.
Schools and Public Buildings
Installed in:
- Corridor doorways
- Staff rooms
- Service areas
- Back-of-house access points
FD120 doors support compartmentation in medium-risk environments.
Residential and Multi Occupancy Buildings
Specified for:
- Apartment entrance doors (where 120 minutes is permitted by the fire strategy)
- Protected corridors
- Internal riser cupboards
- Plant and service rooms
They help maintain safe escape routes in flats and shared accommodation.
Fire Exit Routes
FD120 steel fire exit doors are used on:
- Protected stairwells
- Escape corridors
- Secondary exit routes
When fitted with compliant panic or emergency hardware, they provide both fire protection and safe egress.
Ventilated Plant and Service Rooms
Louvred FD120 steel doors are commonly installed in:
- Boiler rooms
- Mechanical rooms
- Electrical switch rooms
They allow airflow while maintaining certified fire resistance.
FD120 steel fire doors are typically used in areas where a 120minute fire resistance period is sufficient under the buildingโs fire strategy.
Correct specification should always align with the fire risk assessment and Approved Document B requirements.
Features & Benefits
Features & Benefits
FD120 steel fire doors provide 120 minutes of certified fire resistance, helping to slow the spread of fire and protect escape routes. Their steel construction offers additional durability compared to traditional timber alternatives.
120 Minute Fire Resistance (FD120)
Tested to BS EN 1634-1, FD120 steel doors are designed to:
- Maintain integrity (E) against flame penetration
- Provide insulation (EI) where specified
- Support compartmentation within the buildingโs fire strategy
Optional Smoke Control (FD120S)
Available with integrated smoke seals to restrict cold smoke movement, improving protection of escape routes and evacuation corridors.
Robust Steel Construction
Steel door leaves and frames provide:
- Impact resistance
- Long service life
- Resistance to warping or distortion
- Suitability for high-traffic environments
- Ideal for commercial and industrial applications.
Security Enhancement Options
FD120 steel fire doors can incorporate:
- Reinforced steel cores
- Multi-point locking
- Upgraded hardware
- Optional security ratings (where compatible with fire certification)
This provides dual protection against fire and unauthorised access.
Glazing and Louvre Options
Available with:
- Certified fire rated vision panels
- Fire rated louvre systems for ventilation
These options allow visibility or airflow while maintaining fire performance.
Wide Range of Finishes
- Polyester powder coated colours
- Frame and leaf matching
- Hygienic finishes for clean environments
- Steel doors can be tailored to suit commercial design schemes.
Compatible with Emergency Hardware
Can be fitted with:
- Panic bars (BS EN 1125)
- Emergency push pads (BS EN 179)
- Door closers
- Access control systems
All hardware must remain within the certified door set configuration.
Low Maintenance
Compared to timber fire doors, steel doors:
- Resist damage from moisture
- Require minimal upkeep
- Offer long-term durability in demanding environments
Regulatory Compliance Support
When correctly specified and installed, FD120 steel fire doors support compliance with:
- BS EN 1634-1
- Approved Document B
- The buildingโs fire risk assessment
FD120 steel fire doors offer a practical combination of certified fire protection, durability, and optional security, making them suitable for commercial, industrial, and multi-occupancy residential applications where 120 minute fire resistance is required.
Compliance & Safety
Compliance & Safety
FD120 steel fire doors are regulated life safety products and must comply with fire testing standards, Building Regulations, and hardware certification requirements. The declared 120 minute fire resistance is only valid when the door is supplied and installed as a complete certified door set.
Fire Resistance Testing โ BS EN 1634-1
FD120 steel fire doors must be tested to BS EN 1634-1, confirming:
- Integrity (E) โ Resistance to flame and hot gas passage
- Insulation (EI) โ Heat transfer limitation (where specified)
Minimum 120 minutes fire resistance
The complete assembly โ leaf, frame, seals, hinges, hardware, glazing, and louvres โ must match the tested configuration.
Smoke Control (FD120S)
Where smoke protection is required, doors must include certified smoke seals and meet smoke leakage performance in accordance with relevant standards (often linked to BS 1634-3). These are classified as FD120S.
Building Regulations โ Approved Document B
FD120 steel fire doors must align with Approved Document B (Fire Safety) and the buildingโs fire strategy, including:
- Correct fire resistance period
- Installation within designated compartment lines
- Protection of escape routes and stairwells
Specification should be based on the fire risk assessment.
Emergency Exit Hardware Standards (If Applicable)
Where forming part of an escape route, hardware must comply with:
- BS EN 1125 โ Panic exit devices (public access areas)
- BS EN 179 โ Emergency exit devices (staff-only areas)
All ironmongery must be approved for use within the certified fire door set.
CE / UKCA Marking (Where Applicable)
If supplied as an external fire door set, compliance may also require:
- EN 16034 โ Fire resisting characteristics
- BS EN 14351-1 โ External pedestrian doorsets
- CE and/or UKCA marking with Declaration of Performance
Security Standards (If Specified)
Where enhanced security is required, doors may also be tested to standards such as:
- LPS 1175Security upgrades must not compromise the fire certification.
Installation to Certified Detail
Installation must follow the manufacturerโs tested specification, including:
- Approved fixing methods
- Correct gap tolerances
- Compatible seals and hardware
- Certified glazing or louvre systems
Unauthorised modifications can invalidate the FD120 rating.
Ongoing Inspection and Maintenance
FD120 steel fire doors must be:
- Included in routine fire door inspections
- Checked for correct self-closing and latching
- Inspected for seal integrity and hardware condition
- Maintained in accordance with fire safety management procedures
When correctly specified, installed, and maintained, FD120 steel fire doors provide compliant 120-minute fire compartmentation in line with BS EN 1634-1, Building Regulations, and the buildingโs fire risk assessment.
Installation & Maintenance
Installation & Maintenance
FD120 steel fire doors must be installed and maintained in strict accordance with their certified test evidence. The 120 minute fire rating is only valid when the door is supplied, installed, and maintained as a complete approved door set.
Installation Requirements
Install as a Complete Certified Doorset
An FD120 steel fire door must include:
- Door leaf
- Frame
- Intumescent seals (and smoke seals if FD120S)
- HingesLatch/lock
- Door closer
Glazing or louvre system (if specified)
All components must match the configuration tested to BS EN 1634-1.
Structural Fixing
The frame must be securely fixed into a suitable fire rated wall construction using:
- Approved fixings
- Correct fixing centres
- Appropriate packing materials
- Gaps between frame and wall must be fire stopped with approved materials.
Correct Gap Tolerances
Clearances between the leaf and frame must comply with manufacturer guidance. Excessive gaps can compromise fire and smoke performance.
Self Closing Device
Most FD120 doors require a compliant door closer to ensure the door fully closes and latches after each use. The closer must be correctly adjusted at commissioning.
Glazing and Louvre Installation
If fitted, glazing panels or fire rated louvres must:
- Be installed using certified glazing systems
- Match the tested configuration
- Not exceed approved size limits
Retrofitting non-certified components invalidates the fire rating.
Hardware Compliance
All ironmongery must be fire rated and compatible with the certified door set. Emergency hardware must comply with:
- BS EN 1125 (panic bars)
- BS EN 179 (emergency push pads)
Supply Only Considerations
FD120 steel fire doors can be supplied for installation by competent contractors; however:
- Installation must follow certified instructions precisely
- Incorrect fitting may invalidate fire certification
- Compliance responsibility rests with the installer and building operator
Professional installation is strongly recommended for commercial and multi-occupancy buildings.
Maintenance Requirements
FD120 fire doors must form part of the buildingโs fire safety management plan.
Routine Inspection
Regular checks should confirm:
- Door self closes fully
- Latch engages correctly
- Intumescent and smoke seals are intact
- Hinges are secure
- No distortion or damage to leaf or frame
Hardware Inspection
- Door closer functioning correctly
- Panic or emergency hardware operating smoothly
- Locks and latches secure
Repairs and Adjustments
Any repairs must use approved components that match the original certified specification. Unauthorised alterations can invalidate the FD120 rating.
Inspection Frequency
In commercial and multi occupancy buildings, fire doors should be inspected at regular intervals (often annually as a minimum, or more frequently in high use environments).
When correctly installed and maintained in accordance with BS EN 1634-1 and Building Regulations, FD120 steel fire doors provide reliable 120-minute fire compartmentation and support safe evacuation strategies.
Price Guide
Price Guide
The cost of FD120 fire doors depends on size, configuration (single or double leaf), glazing or louvre options, hardware specification, finish, and installation complexity. As certified door sets tested to BS EN 1634-1, pricing reflects both fire performance and compliant hardware.
FD120 Steel Personnel Doors (Single Leaf)
Suitable for internal corridors, plant rooms, and service areas.
- Supply only: From ยฃ1000 โ ยฃ1,500
- Supplied and installed: From ยฃ1,800 โ ยฃ2,500
Based on a standard single door size (approx. 900mm x 2100mm).
FD120 Steel Fire Exit Doors
Including compliant panic hardware.
- Supply only: From ยฃ1150 โ ยฃ1,800
- Supplied and installed: From ยฃ2,000 โ ยฃ3,000
Pricing varies depending on hardware specification (BS EN 1125 vs BS EN 179).
FD120 Louvred Steel Fire Doors
Including certified fire rated louvre panel.
- Supply only: From ยฃ1,300 โ ยฃ2,000
- Supplied and installed: From ยฃ2,400 โ ยฃ3,600
Cost depends on louvre size and airflow requirements.
FD120 Glazed Steel Fire Doors
Including certified fire rated vision panels.
- Supply only: From ยฃ1,500 โ ยฃ2,500
- Supplied and installed: From ยฃ2,300 โ ยฃ3,800
Glazing size and specification affect final cost.
FD120 Security Rated Steel Fire Doors
Where additional security enhancements are required.
- Supply only: From ยฃ1,800 โ ยฃ2,900
- Supplied and installed: From ยฃ2,900 โ ยฃ5,000+
Pricing depends on reinforced construction and upgraded locking systems.
Double Leaf FD120 Steel Doors
For wider openings.
- Supply only: From ยฃ2,000 โ ยฃ3,500
- Supplied and installed: From ยฃ3,500 โ ยฃ6,500+
What Affects Final Pricing
- Door size and configuration
- FD120 vs FD120S (smoke seals)
- Glazing or louvre specification
- Panic hardware or access control integration
- Powder-coated finish
- Installation complexity and structural preparation
Getting an Accurate Quote
Because FD120 steel fire doors must be installed as certified door sets to maintain compliance with BS EN 1634-1 and Building Regulations, accurate opening measurements and hardware specification are essential. A site survey is recommended to ensure correct fire rating, hardware compliance, and installation detail.
Quick Quotes
Whether you get a quote online or through contacting our team, you'll be sure to receive your quote promptly.
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Frequently Asked Questions - FD120 Fire Doors
1. What does FD120 mean on a fire door?
1. What does FD120 mean on a fire door?
FD120 means the fire door is designed and tested to provide minimum of 120 minutes of fire resistance, helping to slow the spread of fire and smoke within a building.
2. Where are FD120 fire doors commonly installed?
2. Where are FD120 fire doors commonly installed?
FD120 fire doors are commonly installed in internal corridors, stairwells, escape routes, offices, flats, schools, and public buildings where 120 minutes of fire protection is required.
3. Are FD120 fire doors suitable for residential buildings?
3. Are FD120 fire doors suitable for residential buildings?
Yes. FD120 fire doors are widely used in residential settings, including apartment blocks and shared accommodation, to help protect escape routes and comply with fire safety regulations.
4. Can FD120 fire doors include glazing?
4. Can FD120 fire doors include glazing?
Yes. FD120 fire doors can include certified fire-rated glazing, provided the complete door set, including glass and seals, is tested and approved to FD120 standards.
5. Do FD120 fire doors need regular inspection and maintenance?
5. Do FD120 fire doors need regular inspection and maintenance?
Yes. Regular inspection and maintenance are essential to ensure FD120 fire doors remain compliant and continue to perform correctly in the event of a fire.

