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Aluminium Roller Shutter - LPS1175 Security Level 2
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What are Hurricane Shutters?
Hurricane roller shutters are heavy duty roller shutter systems engineered to protect buildings against extreme weather conditions, particularly high winds, flying debris, and storm pressure. Designed with reinforced curtain profiles, robust guide rails, and high-performance fixings, these shutters are tested and rated to high wind classes, making them suitable for coastal, exposed, and storm-prone locations.
Unlike standard security roller shutters, hurricane roller shutters are specifically built to withstand sustained wind loads and sudden gusts, helping to prevent structural damage, broken glazing, and internal water ingress during severe storms. When closed, they create a strong external barrier that shields windows, doors, and openings from wind pressure and airborne impact.
Hurricane roller shutters are commonly used on residential properties in coastal areas, commercial buildings, marinas, industrial sites, and temporary or modular structures where wind resistance is critical. They can be operated manually or electrically and are available in a range of sizes and finishes to suit both functional and aesthetic requirements.
As well as storm protection, hurricane roller shutters also deliver added benefits such as enhanced security, improved insulation, and light and noise control, making them a practical, multi purpose solution for buildings exposed to harsh weather conditions.
Our guide to wind ratings can help you to understand the requirements you may have from your hurricane shutter.
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Hurricane Roller Shutter Information and Buying Guide
Types of Hurricane Roller Shutters
Types of Hurricane Roller Shutters
Hurricane roller shutters are available in several configurations to suit different building types, opening sizes, usage levels, and exposure to high winds. The correct type will depend on the required wind class, frequency of operation, and whether the priority is residential protection, commercial resilience, or industrial strength.
High Wind Class Aluminium Hurricane Shutters
These shutters use reinforced aluminium slats with increased wall thickness and interlocking profiles to resist high wind loads. They are lightweight compared to steel but offer excellent strength, corrosion resistance, and smooth operation. High wind class aluminium hurricane shutters are ideal for residential properties, coastal homes, apartments, and light commercial buildings where appearance and performance are equally important.
Steel Hurricane Roller Shutters
Steel hurricane roller shutters provide maximum strength and are designed for locations exposed to extreme wind conditions or flying debris. The heavier curtain weight, deeper guide rails, and reinforced end locks allow these shutters to achieve very high wind ratings. They are commonly used on commercial premises, industrial units, plant rooms, and critical infrastructure where durability and protection are paramount.
Impact Resistant Hurricane Shutters
These shutters are specifically designed to withstand both wind pressure and impact from airborne debris during storms. They are often tested to international impact standards alongside wind load classifications. Impact resistant hurricane shutters are well suited to coastal regions, marine environments, and buildings where glazing protection is critical during severe weather events.
Manual Hurricane Roller Shutters
Manual hurricane shutters are operated using a crank handle or spring assisted mechanism. They are typically used on smaller openings or where power supply may not be reliable during storms. Manual systems offer a cost effective and dependable solution while still achieving high wind class ratings when correctly specified.
Electric Hurricane Roller Shutters
Electric hurricane roller shutters provide convenient operation at the touch of a button and are ideal for frequent use or larger openings. They can be integrated with wind sensors, storm controls, or battery backup systems to ensure operation during power outages. Electric systems are commonly specified for commercial buildings and high end residential properties in exposed locations.
Compact vs Heavy-Duty Hurricane Shutters
Compact hurricane shutters are designed for smaller openings where space is limited but wind resistance is still required. Heavy duty hurricane shutters use larger barrel sizes, stronger motors, and deeper guides to protect wide spans and large door or window openings subject to extreme wind exposure.
Selecting the correct type of hurricane roller shutter ensures the required level of protection, compliance, and long-term reliability for buildings in high-wind and storm-prone environments.
Design & Customisation
Design & Customisation
Hurricane roller shutters can be fully designed and customised to meet the structural, environmental, and aesthetic requirements of each building, while still achieving high wind class performance. Careful design is essential to ensure the shutter system provides reliable protection against strong winds without compromising usability or appearance.
Curtain Design and Materials
The shutter curtain is engineered using reinforced aluminium or steel slats with increased wall thickness and interlocking profiles. These can be specified in solid or perforated formats, depending on whether full wind and debris protection or limited airflow and visibility are required. For coastal or corrosive environments, marine-grade finishes and corrosion-resistant materials can be selected to extend service life.
Guide Rails and Fixings
High wind resistance is achieved through deep, heavy duty guide rails and reinforced end retention systems. Guide sizes, fixings, and structural supports are customised to suit the opening size, substrate, and required wind load rating. For exposed elevations, additional strengthening or wind-lock systems can be incorporated into the design.
Operation and Control Options
Hurricane roller shutters can be supplied with manual operation for smaller openings or electric operation for larger spans and frequent use. Electric systems can be customised with key switches, remote controls, group control panels, or smart automation. Optional battery backup ensures the shutter can still be operated during power outages caused by storms.
Colour and Finish Options
Despite their heavy-duty construction, hurricane roller shutters can be finished to complement the buildingβs appearance. A wide range of standard and custom colours are available, including powder-coated and textured finishes. Box and guide designs can be specified to blend in with faΓ§ades or remain discreet when the shutter is open.
Box and Housing Design
The shutter box can be surface-mounted, face-fixed, or concealed within a structural recess where design allows. Box sizes are matched to the curtain weight and opening width to ensure smooth operation and long-term reliability, even in high wind conditions.
Bespoke Sizing and Applications
Every hurricane roller shutter is made to measure. Openings of different shapes, widths, and heights can be accommodated, including doors, windows, glazed elevations, and large commercial openings. This bespoke approach ensures each shutter meets the required wind class while remaining practical and visually appropriate.
By tailoring materials, operation, finishes, and structural details, hurricane roller shutters can be customised to deliver both exceptional storm protection and a clean, professional finish for residential, commercial, and industrial buildings.
Applications
Applications
Hurricane roller shutters are designed for buildings exposed to strong winds, severe weather, and storm driven debris. Their high wind class performance makes them suitable for a wide range of residential, commercial, and industrial applications where protection, reliability, and resilience are critical.
Residential Properties in Exposed Locations
Hurricane roller shutters are commonly installed on homes in coastal, rural, or elevated areas where strong winds and storms are more frequent. They protect windows, patio doors, and glazed elevations from wind pressure and flying debris, helping to prevent damage and water ingress. When not required for storm protection, they also provide added security, insulation, and privacy.
Coastal and Marine Environments
Buildings near the sea are particularly vulnerable to high winds and harsh weather. Hurricane roller shutters are ideal for beachfront properties, marinas, boat storage facilities, and coastal commercial buildings. Corrosion resistant materials and finishes ensure long term performance in salty, high moisture environments.
Commercial Buildings and Retail Units
Shops, offices, and commercial premises in exposed areas benefit from hurricane roller shutters by safeguarding glazing, entrances, and display windows during severe weather events. They help reduce downtime, prevent costly damage, and maintain business continuity after storms.
Industrial Units and Warehouses
Industrial buildings often feature large openings that are highly vulnerable to wind loads. Hurricane roller shutters are used to protect loading bays, plant rooms, workshops, and storage areas, providing a robust barrier against extreme weather while maintaining operational access when conditions are normal.
Modular, Temporary, and Portable Buildings
Hurricane roller shutters are well suited to modular buildings, site cabins, container conversions, and temporary structures that may not have the same inherent strength as permanent buildings. High wind-rated shutters add essential protection and structural resilience in exposed or remote locations.
Critical Infrastructure and Utilities
Facilities such as substations, data centres, water treatment plants, and communication hubs rely on hurricane roller shutters to protect sensitive equipment from storm damage. Their reliability and high wind performance make them suitable for safeguarding essential services during extreme weather conditions.
Agricultural and Rural Buildings
Farms and rural properties often experience strong, uninterrupted wind exposure. Hurricane roller shutters can be used on barns, storage buildings, workshops, and machinery sheds to protect openings while providing a durable, low-maintenance solution.
Across all applications, hurricane roller shutters offer a dependable way to protect buildings from extreme wind conditions while delivering long term durability, security, and peace of mind.
Features & Benefits
Features & Benefits
Hurricane roller shutters are purpose built to deliver exceptional protection in high wind and severe weather conditions. Their engineered design provides a combination of structural strength, reliability, and added everyday benefits for a wide range of buildings.
High Wind Class Performance
Hurricane roller shutters are tested and rated to withstand extreme wind loads and sudden gusts. Reinforced curtain profiles, heavy duty guide rails, and secure end retention systems work together to protect openings from wind pressure and storm damage.
Protection from Flying Debris
During severe storms, airborne debris poses a major risk to glazing and building interiors. Hurricane roller shutters form a strong external barrier that helps prevent impact damage, reducing the risk of shattered glass and water ingress.
Enhanced Building Security
In addition to storm protection, hurricane roller shutters provide a strong deterrent against unauthorised access. The solid construction and robust locking systems improve security for windows, doors, and vulnerable openings.
Weather and Environmental Resistance
Designed for exposed and coastal locations, hurricane roller shutters can be manufactured using corrosion resistant materials and finishes. This ensures reliable long-term performance in high moisture, salty, and harsh environments.
Manual or Electric Operation
Hurricane roller shutters are available with manual or electric operation to suit different applications. Electric systems can be supplied with remote controls, key switches, group controls, and optional battery backup for operation during power outages.
Improved Insulation and Comfort
When closed, hurricane roller shutters help reduce heat loss, limit draughts, and provide an additional barrier against noise. This can improve internal comfort and contribute to better energy efficiency.
Made-to-Measure Design
Every hurricane roller shutter is custom manufactured to suit the exact opening size and exposure level. This ensures optimal performance, correct wind load resistance, and a clean, professional finish.
Low Maintenance and Long Service Life
With high-quality components and robust construction, hurricane roller shutters are designed for durability and minimal maintenance. Regular servicing helps ensure continued compliance and reliable operation over many years.
Versatile Appearance Options
Despite their heavy-duty design, hurricane roller shutters are available in a wide range of colours and finishes, allowing them to blend with residential, commercial, or industrial building styles.
Together, these features make hurricane roller shutters a dependable, multi-purpose solution for protecting buildings against extreme weather while delivering security, comfort, and long-term value.
Compliance & Safety
Compliance & Safety
Hurricane roller shutters must be designed, manufactured, and installed to meet strict safety and performance standards, particularly due to their high wind resistance and heavy-duty construction. Correct compliance ensures the shutters provide reliable protection while remaining safe to operate in both residential and commercial environments.
Wind Load and Structural Compliance
Hurricane roller shutters are engineered to meet defined wind load classifications in line with recognised European and international standards. The shutter curtain, guide rails, fixings, and supporting structure are all specified to achieve the required wind class for the buildingβs location and exposure level. Proper structural assessment of the fixing substrate is essential to ensure safe performance during extreme weather.
Machinery and Product Safety Standards
Electric hurricane roller shutters are manufactured in accordance with relevant machinery safety regulations. This includes compliance with UK and European standards covering motorised doors and shutters, ensuring safe operation, controlled movement, and reliable stopping under load.
Safety Features for Electric Operation
For electrically operated hurricane roller shutters, safety devices can be incorporated to reduce risk during operation. These may include safety edges, obstacle detection, emergency manual override, and hold to run controls where required. Battery backup systems can also be fitted to allow operation during power outages caused by storms.
Installation and Fixing Safety
Due to the increased weight and forces involved, hurricane roller shutters must be installed by competent professionals using approved fixings and methods. Incorrect installation can compromise wind performance and create safety risks. All fixings, guides, and support brackets must be securely anchored into suitable structural elements.
Manual Operation and User Safety
Manual hurricane roller shutters are designed with controlled lifting mechanisms, such as spring-assisted systems, to ensure safe and manageable operation. These systems help prevent uncontrolled movement and reduce strain on the user.
Ongoing Maintenance and Inspection
Regular inspection and servicing are essential to maintain compliance and safety over time. In high wind or exposed environments, more frequent checks may be required to ensure fixings remain secure, guides are aligned, and moving parts are functioning correctly.
Planning and Building Considerations
In some cases, particularly for external installations or buildings in conservation areas, planning permission may be required. Compliance with local building regulations should always be confirmed before installation.
By meeting the relevant wind, safety, and installation standards, hurricane roller shutters provide dependable protection against extreme weather while ensuring safe operation for occupants and building users.
Installation & Maintenance
Installation & Maintenance
Correct installation and ongoing maintenance are critical to ensure hurricane roller shutters perform reliably in high wind conditions and continue to meet safety and compliance requirements over their service life.
Professional Installation
Hurricane roller shutters should be installed by experienced professionals due to their heavy duty construction and high wind load requirements. The fixing substrate, structural supports, and surrounding construction are assessed to ensure they can withstand the forces generated during extreme weather. Guide rails, shutter boxes, and fixings are securely anchored using appropriate methods to achieve the specified wind class rating.
For electric systems, motors, controls, and safety devices are installed and tested to ensure smooth operation and safe performance. Final commissioning includes checking curtain alignment, guide engagement, end retention systems, and operational limits.
Supply Only and Self Install Options
Supply only hurricane roller shutters can be provided for competent installers or contractors. Due to the weight, fixing complexity, and electrical requirements, self installation is generally more challenging than standard roller shutters. Professional installation is strongly recommended to ensure correct wind performance and compliance.
Commissioning and Handover
Once installed, the shutter is fully tested under load to confirm correct operation. Users are shown how to operate the shutter safely, including manual override procedures where fitted. Operating instructions and maintenance guidance are provided as part of the handover process.
Routine Maintenance
Regular maintenance is essential, particularly in exposed or coastal locations. Routine servicing includes checking fixings, guide alignment, end locks, motors, and safety systems. Debris and salt build-up should be removed to prevent premature wear and corrosion.
Servicing Frequency
For residential installations, annual servicing is typically recommended. Commercial and high-use installations, or shutters in extreme environments, may require more frequent inspections to maintain reliability and compliance.
Long Term Performance
With correct installation and regular maintenance, hurricane roller shutters offer a long service life and dependable protection against severe weather. Proactive servicing helps prevent unexpected failures and ensures the shutters remain ready to operate when storm conditions arise.
Proper installation and maintenance ensure hurricane roller shutters continue to deliver high wind protection, safety, and peace of mind year after year.
Price Guide
Price Guide
The cost of hurricane roller shutters varies depending on the required wind class, opening size, materials, and level of specification. Because these shutters are engineered to withstand extreme weather conditions, they are typically more robust and higher in cost than standard security roller shutters.
Typical Price Ranges
As a general guide, hurricane roller shutters in the UK usually start from Β£1,500βΒ£2,000 for smaller residential openings with manual operation.
Medium-sized openings with electric operation and higher wind ratings typically range from Β£2,500βΒ£4,000.
Large commercial or industrial hurricane roller shutters designed for wide spans and extreme exposure can exceed Β£5,000βΒ£8,000+, depending on specification.
Key Factors That Affect Price
Several factors influence the final cost of a hurricane roller shutter:
- Opening size and span β wider and taller openings require heavier curtains, larger barrels, and deeper guide rails.
- Wind class rating β higher wind load performance increases material thickness and structural reinforcement.
- Material choice β steel shutters generally cost more than aluminium due to weight and strength.
- Operation type β electric shutters, battery backup systems, and automation increase cost compared to manual operation.
- Environment β coastal or corrosive locations may require specialist finishes or materials.
- Installation complexity β structural preparation, access equipment, and electrical work can affect installation costs.
Residential vs Commercial Pricing
Residential hurricane roller shutters are usually more compact and manually or electrically operated, making them more cost-effective. Commercial and industrial shutters are heavier duty, often electrically operated, and designed for frequent use and large openings, which increases overall cost.
Ongoing Costs
In addition to the initial purchase and installation, ongoing servicing should be factored in. Regular maintenance helps ensure compliance, reliability, and long term performance, particularly in exposed or high wind environments.
Getting an Accurate Price
Every hurricane roller shutter is made to measure and specified to suit the buildingβs exposure and wind load requirements. For this reason, prices can vary significantly. A site survey and specification review allow an accurate quotation based on your exact opening sizes, location, and required wind class.
Contact us to discuss your requirements and receive a tailored, accurate price for hurricane roller shutters designed to protect your property against extreme weather.
Frequently Asked Questions - Hurricane Shutters
1. What materials are used in hurricane shutters?
1. What materials are used in hurricane shutters?
Hurricane shutters are typically made from robust materials like aluminum or steel, chosen for their strength and durability.
2. Can hurricane shutters be customised to fit my property's design?
2. Can hurricane shutters be customised to fit my property's design?
Yes, our shutters can be tailored to match the aesthetic and structural requirements of your property, ensuring both protection and visual harmony.
3. How are hurricane shutters operated?
3. How are hurricane shutters operated?
Our shutters can be operated manually or equipped with electric motors for convenient operation, even during adverse weather conditions.
4. Do hurricane shutters require regular maintenance?
4. Do hurricane shutters require regular maintenance?
Regular maintenance is recommended to ensure optimal performance. Our team provides comprehensive maintenance services to keep your shutters in top condition.
5. Are there additional benefits to installing hurricane shutters?
5. Are there additional benefits to installing hurricane shutters?
Beyond storm protection, hurricane shutters offer enhanced security against break-ins and can contribute to energy efficiency by providing insulation.

