Collection: Insulated Roller Shutters

Insulated roller shutters are available in several types, primarily defined by material, duty level, and method of operation. The main types of insulated roller shutters include:

Aluminium Insulated Roller Shutters

Manufactured from double skinned aluminium slats with an insulated core, these shutters are lightweight, corrosion resistant, and suitable for residential and light commercial applications. They are commonly used for garages, shopfronts, and smaller commercial units where thermal efficiency and smooth operation are important.

Steel Insulated Roller Shutters

Insulated steel roller shutters provide enhanced strength and durability, making them suitable for industrial units, warehouses, and higher risk environments. The insulated core improves thermal and acoustic performance while maintaining robust security.

Manual Insulated Roller Shutters

Manually operated insulated roller shutters use a spring assisted mechanism and are best suited to smaller openings or lower frequency use. They offer a cost effective option where electric operation is not required.

Electric Insulated Roller Shutters

Electric insulated roller shutters are powered by a motor and are recommended for wider, heavier, or frequently used doors. They provide smooth and convenient operation and can be controlled via wall switches, key switches, or remote controls.

High Speed or Industrial Insulated Roller Shutters

In industrial settings, insulated roller shutters can be specified for higher duty cycles and frequent operation, with upgraded motors and components to suit demanding environments.

Each type of insulated roller shutter can be tailored to suit the specific thermal, security, and operational requirements of the building.

Insulated roller shutters can be tailored to meet specific thermal, security, and operational requirements while maintaining a professional appearance suitable for residential, commercial, or industrial settings.

Material Selection

Insulated roller shutters are available in double skinned aluminium or steel, allowing the specification to match the required strength and environment. Aluminium offers a lighter, corrosion resistant solution, while steel provides increased durability for industrial or higher-risk sites.

Insulation Performance

Different slat profiles and insulation densities can be selected depending on the required thermal and acoustic performance. This is particularly important for heated buildings, garages, warehouses, or noise sensitive areas.

Made to Measure Sizing

All insulated roller shutters are manufactured to measure, ensuring a precise fit for doors, loading bays, garages, and access points of varying sizes.

Colour and Finish Options

A wide range of powder coated colours and finishes is available to match building façades, branding, or internal décor. Guide rails and shutter boxes can be colour matched for a cohesive appearance.

Manual or Electric Operation

Operation can be customised to suit usage levels. Manual systems are suitable for smaller openings, while electric insulated roller shutters are recommended for larger, heavier, or frequently used doors. Control options include wall switches, key switches, remote controls, and integration with access control or building management systems.

Enhanced Security and Wind Resistance

Insulated roller shutters can be specified with upgraded locking systems, reinforced guides, or enhanced wind resistance ratings for exposed locations.

Safety and Automation Features

Electric models can include safety edges, obstacle detection, emergency stop controls, and automatic closing functions where required.

These design and customisation options ensure insulated roller shutters provide the right balance of thermal performance, security, usability, and visual appeal for each installation.

Insulated roller shutters are used where both security and environmental control are important. Their double skinned construction with an insulated core makes them suitable for a wide range of residential, commercial, and industrial settings.

Garages and Residential Properties

Insulated roller shutters are commonly used as roller garage doors, helping to reduce heat loss and improve comfort in attached or integral garages. They are ideal where the garage is used as a workshop, gym, or storage space.

Commercial Units and Shopfronts

Retail units and commercial premises use insulated roller shutters to secure entrances while improving thermal efficiency, particularly in heated buildings where energy costs are a concern.

Warehouses and Industrial Buildings

In warehouses and industrial units, insulated roller shutters help maintain internal temperatures, reducing heat loss in winter and limiting heat gain in summer. They are especially useful in buildings with temperature-sensitive stock or equipment.

Food Production and Catering Environments

Insulated shutters are suitable for food preparation and catering environments where temperature control is important for compliance and operational efficiency.

Loading Bays and Access Points

Insulated roller shutters are often installed on loading bays and delivery access doors to help maintain internal conditions while providing durable security for high traffic openings.

Workshops and Manufacturing Facilities

In manufacturing and engineering environments, insulated shutters help reduce noise transfer and maintain stable working conditions.

These applications demonstrate why insulated roller shutters are a practical solution where thermal performance, noise reduction, and security need to work together.

Insulated roller shutters are designed to provide enhanced thermal performance alongside strong security, making them suitable for buildings where comfort, energy efficiency, and protection are equally important.

Improved Thermal Efficiency

Manufactured with double skinned aluminium or steel slats filled with an insulated core, insulated roller shutters help reduce heat loss in winter and limit heat gain in summer. This can contribute to lower energy costs and a more stable internal temperature.

Enhanced Security

The robust double skinned construction provides a strong physical barrier against forced entry, protecting doors, loading bays, garages, and access points.

Noise Reduction

The insulated core helps reduce the transfer of external noise into the building and can also limit noise escaping from inside, making them suitable for workshops and commercial premises.

Durable Construction

Available in aluminium or steel, insulated roller shutters are designed for long term use in residential, commercial, and industrial environments.

Manual or Electric Operation

They can be supplied with manual operation for smaller openings or electric operation for larger, heavier, or frequently used doors, ensuring smooth and reliable performance.

Space Saving Vertical Design

Insulated roller shutters roll vertically into a compact headbox, keeping floors and ceiling space clear and maximising usable space.

Customisable Appearance

A wide range of colours and finishes allows insulated roller shutters to complement the building’s exterior or interior design.

These features make insulated roller shutters a practical, energy efficient, and secure solution for a wide variety of applications.

Insulated roller shutters must be specified, installed, and maintained in line with relevant UK regulations to ensure safe operation and regulatory compliance, particularly in commercial and industrial environments.

Building Regulations and Risk Assessment

Insulated roller shutters should be selected in accordance with Building Regulations and the site’s fire and security risk assessments.

This is especially important where shutters are installed on escape routes, loading bays, or in multi occupancy buildings.

Electrical Safety (Powered Shutters)

Electric insulated roller shutters must be installed in compliance with current electrical regulations. This includes safe isolation, correctly rated motors for the shutter size and duty cycle, and compliant wiring suitable for the environment.

Machinery Safety Standards

Powered roller shutters fall under machinery safety requirements and must include appropriate control systems and safeguards to reduce risk during operation.

Safety Devices for Powered Operation

Where insulated roller shutters are electrically operated, suitable safety devices must be fitted. These may include safety edges, obstacle detection systems, emergency stop buttons, or hold to run controls to prevent injury or damage.

Wind Loading and Structural Fixing

For external insulated roller shutters, compliance with wind loading requirements is important, particularly in exposed locations. Shutters must be securely fixed into suitable structural substrates to ensure stability and safe performance.

Fire Safety Considerations

Standard insulated roller shutters are not fire rated unless specifically designed and certified as such. They must not obstruct designated escape routes unless part of an approved fire rated system.

Maintenance and Ongoing Compliance

Regular inspection and servicing are required to maintain safe and reliable operation. In commercial environments, periodic maintenance helps ensure continued compliance with health and safety obligations.

When correctly specified, installed, and maintained, insulated roller shutters provide a safe, compliant, and dependable solution for securing and insulating a wide range of openings.

Correct installation and routine maintenance are essential to ensure insulated roller shutters perform effectively in terms of security, thermal efficiency, and safe operation.

Professional Installation

Insulated roller shutters should be installed by experienced engineers to ensure accurate measurement, secure structural fixing, and smooth operation. Due to the weight of double skinned insulated slats, correct alignment of guide rails and secure mounting of the shutter box are critical. For electric models, installation includes safe electrical connection, motor commissioning, and testing of all safety devices.

Internal and External Installations

Insulated roller shutters can be installed internally or externally depending on the application. External installations must consider weather sealing, wind loading, and corrosion resistance, while internal installations focus on clearance and operational access.

Supply Only / Self-Fit Options

Supply only insulated roller shutters may be available for competent contractors or experienced installers.

Accurate measuring, correct fixing into suitable structural substrates, and precise guide alignment are essential.

Electric shutters will require final electrical connection by a qualified electrician, and all safety devices must be correctly installed and tested. Supply only installation is generally not recommended for large industrial shutters without appropriate lifting equipment and experience.

Routine Maintenance

Insulated roller shutters require periodic maintenance to ensure continued smooth operation. This includes cleaning the curtain and guide rails, checking fixings, inspecting seals, and ensuring the insulated slats remain in good condition.

Servicing and Safety Checks

Electric insulated roller shutters should be inspected regularly to confirm correct motor function and safety device performance. In commercial and industrial environments, annual servicing is recommended as a minimum, with more frequent inspections for high use doors.

With professional installation and structured maintenance, insulated roller shutters provide long term reliability, energy efficiency, and safe performance.

The cost of insulated roller shutters depends on the material (aluminium or steel), size of the opening, duty level, and method of operation. The following prices are indicative and provided as a general guide. All prices are approximate and exclude VAT unless stated.

Aluminium Insulated Roller Shutters

Aluminium insulated roller shutters for garages, shopfronts, or small commercial units typically start from £1,000 – £1,800 supplied and installed. Prices vary depending on slat size, finish, and whether the shutter is manually or electrically operated.

Steel Insulated Roller Shutters

Steel insulated roller shutters, designed for heavier-duty commercial and industrial applications, are usually priced from £1,800 – £3,500 installed, depending on opening size, curtain specification, and motor requirements.

Electric Operation

Most insulated roller shutters are electrically operated due to their weight. Where not included as standard, electric operation typically adds £400 – £800 depending on motor type, control system, and duty cycle.

Industrial / High-Duty Insulated Shutters

For large industrial openings, loading bays, or high-frequency use, insulated roller shutters may range from £3,000 – £6,000+ installed, depending on size, motor specification, and structural requirements.

Supply Only / Self-Fit Pricing

Supply only insulated roller shutters may be available for competent installers.

Prices typically start from £800 – £1,400 supplied only for smaller aluminium shutters. Larger steel or industrial insulated shutters are generally not recommended on a self fit basis without appropriate experience and equipment.

What Affects the Final Cost

Final pricing will depend on:

• Exact opening size and quantity
• Aluminium vs steel construction
• Manual or electric operation
• Duty cycle and motor specification
• Colour and finish selection
• Installation access and structural fixing requirements

Getting an Accurate Quote

For an accurate quotation, a site survey or detailed measurements are recommended. This ensures the insulated roller shutter is correctly specified for thermal performance, security level, and usage requirements.