Guide to upgrading your Roller Shutter Controls

There are several types of controls available depending on the shutter type and application.

Key Switch Controls

• Operated using a key
• Common on external shutters
• Provides controlled access

Rocker / Toggle Switch

• Standard up and down switch
• Simple and cost-effective
• Common on internal shutters

Push Button Stations

• Typically used on industrial doors
• Separate buttons for up, down, and stop

Remote Control Systems

• Operate shutters wirelessly
• Ideal for convenience and access

Smart / Automated Controls

• Smartphone operation
• Integration with building systems
• Timers and automatic opening/closing
  
  
  

When replacing controls, it is important to ensure compatibility with the existing system.

This includes:

• Motor type (tube motor or industrial motor)
• Voltage (usually 240V or 415V)
• Control panel or receiver typeSafety
• systems connected (edges, sensors, etc.)

Using the wrong control can:

Always match like for like, or confirm compatibility before upgrading.

Yes, in many cases controls can be upgraded.

Common upgrades include:

• Adding remote control operation
• Upgrading to key switch for security
• Integrating with access control systems
• Adding timers or automation

Upgrades can improve:

• Convenience
• Security
• Efficiency

However, compatibility with the existing motor and system must be checked.

Modern shutter controls can include important safety features.

Common safety options:

• Safety edges (stop on contact)
• Light curtains (detect obstruction)
• Emergency stop buttons
• Manual override systems

When replacing controls, ensure all safety devices:

• Remain connected
• Function correctly
• Are not bypassed
  

Safety should never be compromised.

To help us provide the correct replacement controls, we will need:

• Photos of the existing control unit
• Type of motor (tube or industrial)
• Voltage (single phase or three phase)
• Description of the issue
• Any additional features required (remote, timers, etc.)

This ensures compatibility and avoids installation issues.

Replacing shutter controls involves electrical work. If you are unsure, we recommend using a qualified installer.

Step 1: Isolate the Power Supply

• Turn off and isolate the power
• Ensure the system cannot be operated
• Confirm safe working conditions

Step 2: Identify the Existing Control Setup

• Take photos of wiring and connections
• Note control type and layout
• Label wires if needed

This will help ensure correct reconnection later.

Step 3: Remove the Existing Control Unit

• Unscrew and remove the control panel or switch
• Carefully disconnect wiring
• Keep note of terminal connections

Step 4: Check Wiring and Components

• Inspect wiring for damage
• Check connections are in good condition
• Replace any worn or faulty cables if required

Step 5: Install the New Control Unit

• Mount the new control in position
• Ensure it is securely fixed
• Confirm correct orientation and accessibility

Step 6: Reconnect Wiring

• Connect wires according to the wiring diagram
• Match connections to the original setup
• Ensure all terminals are secure

Incorrect wiring can damage the motor or controls.

Step 7: Reconnect Safety Devices

• Reconnect safety edges, sensors, or stops
• Ensure all safety features are active
  
  Never bypass safety systems.

Step 8: Restore Power Supply

• Reconnect power
• Ensure safe conditions before testing

Step 9: Test Operation

• Test open and close functions
• Check stop function works correctly
• Confirm smooth and responsive operation

Also check:

• Safety features activate correctly
• Remote or automation functions (if fitted)

Step 10: Final Checks

• Ensure all fixings are secure
• Confirm wiring is safe and enclosed
• Check control unit is functioning correctly
• Ensure shutter operates as expected
  
  
  

Compatibility and Electrical Requirements

Controls must match:

• Motor type and rating
• Voltage supply
• Control system configuration

Incorrect controls can lead to:

• System failure
• Electrical faults
• Safety risksControl System Integration

Controls may be integrated with:

• Fire alarm systems (fire shutters)
• Access control systems
• Automation systems
• Ensure compatibility when replacing or upgrading.

Installation Considerations

• Controls must be installed in a safe, accessible location
• Wiring must comply with electrical regulations
• Protection from weather may be required for external installations

When to Replace the Full Control System

Consider replacing the full system if:

• Controls are outdated or
• obsoleteUpgrading to automation or remote operation
• Multiple components are failing

A full upgrade can improve performance and reliability.