Insulated Steel Roller Shutter Doors

Security Features

• Twin-Wall Steel Construction (95mm & 100mm): Enhances durability and minimises deflection from impacts.
• Polypropylene Plastic Endlocks (100mm model): Provide robust slat alignment and increase resistance against forced entry
• Wind Class Rating – Class 5 (95mm & 100mm): Ensures high resistance to wind loads – suitable for exposed industrial sites
• Optional Vision Panels:
  •   95mm: 160 × 58 mm clear perspex
  •   100mm: 200 × 55 mm clear perspex
•   Maintain visual access while retaining shutter integrity

Safety Features

• Acoustic Insulation: PU rigid foam (77mm & 95mm) or CFC-free infill (100mm) plus sealing around the shutter perimeter dampens operational and environmental noise
• EPDM Rubber Weather Seal (100mm): Installed on bottom rail for better sealing against the floor and weather protection
• Twin Pile Brush Strips (100mm): Positioned in guides to minimise dust, debris, and finger entrapment
• High Stability: All models use guide angles and robust profiles designed to withstand industrial use.

Insulation & Energy Efficiency

•    Thermal Insulation Ratings:
  • 77mm: 4.01 W/(m²·K)
  • 95mm: Centre = 1.1 W/(m²·K); Quirk = 3.2 W/(m²·K)
  • 100mm: Value TBC, but design includes deep cavity and twin-wall profile for superior insulation
• Infill Material:
  •   77mm & 95mm: Fine-pored PU foam
  •   100mm: CFC-free foam for enhanced thermal protection
• Weight per m²:
  •   77mm: 11.4 kg
  •   95mm: 13.15 kg
  •   100mm: ~13+ kg estimated based on structure
     

Operation & Controls

•    Motor Types:
  •   GfA motor standard on all models
  •   Available in Direct Drive, Inboard, Single Phase, or 3 Phase depending on requirement
•   Control Options: Can include push buttons, key switches, remote control, motion/presence sensors (via control system selection).
•   Custom Motor Integration: Each model allows motor selection based on usage, speed, and environment.

Installation & Warranty

•    Max Width & Height:
  • 77mm: 6000 mm width / 20 m² max area
  • 95mm: 7000 mm height & width / 44 m² max area
  • 100mm: 7000 mm height & width / 49 m² max area
•   Guide Angles:
  •       77mm: 75mm × 50mm
  •       95mm & 100mm: 100mm × 50mm
•   4 Guide Arrangement Options: Suited for various mounting and wind resistance scenarios.
•   Powder Coating Post-Assembly: Ensures consistent finish even on assembled curtain profiles.
   

Lead Time & Common Applications

•    Applications:
  •       Warehouses
  •       Logistics Hubs
  •       Agricultural Buildings
  •       Industrial Units
•   Lead Time: Not explicitly listed but typically subject to specification and finish requirements—expect 2–4 weeks for custom colours or larger sizes.

Design & Customisation

•    Standard Finish: Galvanised steel for all models.
•  Optional Coatings:
  •      Powder Coated (all)
  •      Plastisol Coated (95mm & 100mm)

   Band A – Popular colours we regularly stock. These incur a small additional cost.

   Band B – Less common colours we may have in stock. These come with a slightly higher additional cost.

   Band C – Special order colours not typically stocked but available quickly without affecting lead times. These colours are priced at a premium.

In addition, we can powder coat shutters in any BS or RAL colour. These are quoted on a Price Per Application basis and may extend lead times slightly.